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液晶電視的可靠性試驗(yàn)研究
液晶電視的可靠性試驗(yàn)研究
摘 要: 本文以液晶電視產(chǎn)品為研究對(duì)象，在對(duì)市場(chǎng)同類產(chǎn)品失效分析的基礎(chǔ)上對(duì)公司開發(fā)的產(chǎn)品進(jìn)行可靠性試驗(yàn)方法的研究，旨在獲得產(chǎn)品可靠性指標(biāo)的同時(shí)，建立一套系統(tǒng)的，合理的適合公司開發(fā)的液晶電視產(chǎn)品的加速壽命試驗(yàn)方案，從而更好地對(duì)所開發(fā)的產(chǎn)品進(jìn)行質(zhì)量控制。介紹了可靠性研究的發(fā)展歷史和國(guó)內(nèi)外可靠性發(fā)展現(xiàn)狀，可靠性研究的主要內(nèi)容以及家用電器可靠性的發(fā)展。利用工業(yè)工程方法，通過對(duì)市場(chǎng)上液晶電視產(chǎn)品的失效情況的統(tǒng)計(jì)分析，結(jié)合公司產(chǎn)品的可靠性現(xiàn)狀，建立液晶電視可靠性故障樹，為其可靠性試驗(yàn)設(shè)計(jì)提供依據(jù)。
為了驗(yàn)證所設(shè)計(jì)的加速試驗(yàn)方案的可行性和合理性，試驗(yàn)分兩組同時(shí)展開。
一組是在正常應(yīng)力下進(jìn)行的壽命試驗(yàn)，另一組是在加速應(yīng)力下進(jìn)行的壽命試驗(yàn)，前者是為驗(yàn)證后者而進(jìn)行的試驗(yàn)。正常應(yīng)力試驗(yàn)和加速壽命試驗(yàn)除了試驗(yàn)應(yīng)力不同之外，其余*一樣：樣品從同一批次產(chǎn)品中抽取，試驗(yàn)步驟和失效判據(jù)等都相同，因而，理論上每組試驗(yàn)樣品的壽命分布類型相同。
加速壽命試驗(yàn)采用溫度加速因子，同時(shí)利用定數(shù)截尾結(jié)束試驗(yàn)。采用阿倫尼斯加速統(tǒng)計(jì)模型，首先假設(shè)產(chǎn)品服從指數(shù)或威布爾壽命分布,然后根據(jù)試驗(yàn)數(shù)據(jù)對(duì)產(chǎn)品進(jìn)行指數(shù)分布檢驗(yàn)和威布爾分布檢驗(yàn)。
試驗(yàn)數(shù)據(jù)分別采用點(diǎn)估計(jì)和區(qū)間估計(jì)的方法進(jìn)行處理。通過對(duì)加速壽命試驗(yàn)數(shù)據(jù)的處理，外推其正常應(yīng)力下的可靠性壽命值，然后再將其和正常應(yīng)力下的試驗(yàn)數(shù)據(jù)進(jìn)行比對(duì)，從而驗(yàn)證加速試驗(yàn)方案是否可行。
關(guān)鍵詞：可靠性，液晶電視，試驗(yàn)研究，加速壽命試驗(yàn)
RESEARCH ON RELIABILITY TESTING OF
LCD TV
ABSTRACT
This thesis takes the LCD TV products as the object of study. Based on the failure analysis of the kindred products in the market, the thesis will carry on the research of the reliability test for the products which the company currently developed. The aim for the research is to set up a reasonable, systemic solution which can accelerate the life-time testing of LCD TV products. At the same time, we can get the reliability indicators. That will better strengthen the quality control for the developed products. The thesis also introduce the history, present situation, main content & development of the reliability research for those home electric appliance. kekaoxing.com. By using the industry & engineering method, statistic analysis for those failure LCD
TV products and combine the reliability situation for the company’s products, this thesis set up a fault tree for the LCD TV. That will provide the foundation of the reliability testing.
So as to verify the feasibility & rationality of the accelerating test, the test will be proceeded by two groups. One is the life-time testing under the normal stress while the other one is the life-time testing under the accelerated
stress situation. The former one is performed to verify the latter one. The normal stress test is the same as the accelerated life-time test except the stress test. It is to say the samples will be taken from the same batch products. And the test procedure & the criterion of failure is the same as well. So, theoretically speaking, the life-time distribution pattern for each sample should be same.
The accelerated life-time test will be finished by using the temperature accelerated factor and definite truncation. Adopting the Arlen Ness accelerating statistics pattern, firstly assume the products obey the indicator or Weibull life distribution, then start the indicator distribution test and Weibull distribution test by the test data.
The test data is processed by the methods of point estimation & interval estimation. By the process of the accelerating life-time test data, we can get the reliability life-time factor under normal stress. Then compare it with the test data under normal stress, that can verify the feasibility of the accelerated
testing project.
KEY WORDS: reliability, LCD TV, test research, accelerated life-time test