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PCD刀具修磨

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伊爾耐德(天津)科技有限公司自成立以來(lái),一直專注于數(shù)控刀具生產(chǎn)修磨業(yè)務(wù)。

在數(shù)控刀具生產(chǎn)方面,公司憑借自身強(qiáng)大的技術(shù)力量與研發(fā)能力,精心打造高品質(zhì)的數(shù)控刀具。從原材料的嚴(yán)格篩選,到生產(chǎn)工藝的精準(zhǔn)把控,再到成品的嚴(yán)格檢驗(yàn),每一個(gè)環(huán)節(jié)都遵循高標(biāo)準(zhǔn)、嚴(yán)要求,致力于為客戶提供精度可靠的數(shù)控刀具產(chǎn)品。

在數(shù)控刀具修磨領(lǐng)域,公司擁有豐富的經(jīng)驗(yàn)與專業(yè)的團(tuán)隊(duì),同時(shí)具備諸多技術(shù)上的創(chuàng)新點(diǎn):

- 精密修磨工藝創(chuàng)新:公司采用了先進(jìn)的數(shù)字化檢測(cè)技術(shù),能夠?qū)Φ毒叩哪p情況進(jìn)行高精度的測(cè)量和分析?;谶@些測(cè)量數(shù)據(jù),運(yùn)用智能修磨算法,精確控制修磨的深度和角度,實(shí)現(xiàn)個(gè)性化、精準(zhǔn)化的修磨方案,有效恢復(fù)刀具的切削刃性能,同時(shí)避免過(guò)度修磨導(dǎo)致刀具壽命縮短。

- 修磨設(shè)備的創(chuàng)新研發(fā):公司采購(gòu)了一批先進(jìn)的數(shù)控刀具修磨設(shè)備。這些設(shè)備具備高精度的運(yùn)動(dòng)控制系統(tǒng),能夠?qū)崿F(xiàn)刀具在三維空間內(nèi)的精確運(yùn)動(dòng)和修磨,保證修磨精度達(dá)到微米級(jí)別。此外,設(shè)備還配備了智能監(jiān)控和反饋系統(tǒng),實(shí)時(shí)監(jiān)測(cè)修磨過(guò)程中的各項(xiàng)參數(shù),確保修磨質(zhì)量的穩(wěn)定性和一致性。

- 刀具材料適配創(chuàng)新:針對(duì)不同材質(zhì)和特性的數(shù)控刀具,公司開展了深入的材料適配研究。通過(guò)試驗(yàn)和模擬分析,開發(fā)出了一系列與之匹配的修磨工藝和修磨砂輪。

- 表面處理技術(shù)創(chuàng)新:在完成刀具修磨后,公司還注重刀具的表面處理。采用先進(jìn)的涂層技術(shù)在刀具表面沉積一層具有高硬度、低摩擦系數(shù)和良好耐磨性的涂層。這不僅能進(jìn)一步增強(qiáng)刀具的切削性能,還能有效減少切削過(guò)程中的熱量產(chǎn)生和刀具磨損,延長(zhǎng)刀具的使用壽命。

公司始終以客戶需求為導(dǎo)向,以高品質(zhì)的產(chǎn)品和優(yōu)質(zhì)的服務(wù),在數(shù)控刀具生產(chǎn)修磨行業(yè)內(nèi)樹立了良好的口碑,贏得了眾多客戶的信賴與支持。

Since its establishment, IRNID (Tianjin) Technology Co., Ltd. has been focusing on the production and grinding of CNC tools.

In the production of CNC tools, the company relies on its strong technical strength and R&D capabilities to carefully create high-quality CNC tools. From the strict screening of raw materials to the precise control of production processes, to the strict inspection of finished products, every link follows high standards and strict requirements, and is committed to providing customers with CNC tool products with excellent performance and reliable precision.

In the field of CNC tool grinding, the company has rich experience and a professional team, and also has many technical innovations:

- Precision grinding process innovation: The company uses advanced digital detection technology to measure and analyze the wear of tools with high precision. Based on these measurement data, the intelligent grinding algorithm is used to accurately control the depth and angle of grinding, realize personalized and precise grinding solutions, effectively restore the cutting edge performance of the tool, and avoid excessive grinding leading to shortened tool life.

- Innovative research and development of grinding equipment: The company has purchased a batch of advanced CNC tool grinding equipment.  These devices are equipped with high-precision motion control systems, which can realize the precise movement and grinding of tools in three-dimensional space, ensuring the grinding accuracy reaches the micron level. In addition, the equipment is also equipped with an intelligent monitoring and feedback system to monitor various parameters in the grinding process in real time to ensure the stability and consistency of the grinding quality.

- Tool material adaptation innovation: The company has carried out in-depth material adaptation research for CNC tools of different materials and characteristics. Through experiments and simulation analysis, a series of matching grinding processes and grinding wheels have been developed.

- Surface treatment technology innovation: After completing the tool grinding, the company also pays attention to the surface treatment of the tool. Advanced coating technology is used to deposit a layer of coating with high hardness, low friction coefficient and good wear resistance on the surface of the tool. This can not only further enhance the cutting performance of the tool, but also effectively reduce the heat generation and tool wear during the cutting process, and extend the service life of the tool.

The company has always been customer-oriented, with high-quality products and excellent services, and has established a good reputation in the CNC tool production and grinding industry, and won the trust and support of many customers.




銑削加工、鉆削加工、車削加工、切槽加工、刀具修磨、機(jī)床附件

產(chǎn)地類別 國(guó)產(chǎn) 應(yīng)用領(lǐng)域 綜合

伊爾耐德(天津)科技在PCD刀具修磨方面擁有較好的技術(shù)和豐富的經(jīng)驗(yàn)。

PCD刀具修磨的具體步驟如下:

首先,對(duì)待修磨的PCD刀具進(jìn)行初步檢查,查看刀具的外觀是否有明顯損傷,同時(shí)記錄刀具的基本信息,如型號(hào)、尺寸、使用工況等。

然后,使用專門的光學(xué)測(cè)量?jī)x器對(duì)PCD刀具進(jìn)行精確測(cè)量,獲取刀具的切削刃粗糙度、磨損量和形狀等關(guān)鍵參數(shù),為后續(xù)修磨提供準(zhǔn)確數(shù)據(jù)。

接著,依據(jù)檢測(cè)數(shù)據(jù)分析和PCD刀具的特性,制定個(gè)性化的修磨計(jì)劃,確定磨削材料、磨削參數(shù)和修磨順序。

隨后,將PCD刀具固定在高精度的數(shù)控磨床上,使用專門的磨削設(shè)備和磨削液,按照修磨計(jì)劃對(duì)切削刃進(jìn)行精細(xì)磨削。在磨削過(guò)程中,要嚴(yán)格控制磨削力、磨削溫度等參數(shù),以保護(hù)PCD刀具的材料性能。

最后,修磨完成后,再次使用專業(yè)測(cè)量設(shè)備對(duì)PCD刀具進(jìn)行檢測(cè),確保切削刃的鋒利度、尺寸精度和表面光潔度等指標(biāo)達(dá)到要求,使修磨后的PCD刀具能夠在加工過(guò)程中展現(xiàn)出優(yōu)異的切削性能,顯著提高加工效率和成品質(zhì)量。

PCD tool grinding product introduction

lrnide(Tianjin) Technology has leading technology and rich experience in PCD tool grinding.

The specific steps of PCD tool grinding are as follows:

First, conduct a preliminary inspection of the PCD tool to be ground to check whether there is obvious damage to the appearance of the tool, and record the basic information of the tool, such as model, size, and working conditions.

Then, use a special optical measuring instrument to accurately measure the PCD tool to obtain key parameters such as the roughness, wear and shape of the tool's cutting edge, and provide accurate data for subsequent grinding.

Then, based on the analysis of the test data and the characteristics of the PCD tool, formulate a personalized grinding plan to determine the grinding material, grinding parameters and grinding sequence.

Subsequently, fix the PCD tool on a high-precision CNC grinder, use special grinding equipment and grinding fluid, and finely grind the cutting edge according to the grinding plan. During the grinding process, parameters such as grinding force and grinding temperature must be strictly controlled to protect the material properties of the PCD tool.

Finally, after grinding, the PCD tool is tested again using professional measuring equipment to ensure that indicators such as cutting edge sharpness, dimensional accuracy and surface finish meet the requirements, so that the ground PCD tool can show excellent cutting performance during the processing, significantly improving processing efficiency and finished product quality.





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